Hi Brad,
I have an '00 explorer - the heater/AC is acting up - dealership says the blend door is malfunctioning. To repair is 1200 - lots of labor I guess. Well, for now I get them to disconnect the heater in the summer and disconnect the A/C in the winter. work ok, but some days in spring or fall I sometimes need both.
My research shows that this is a common FORD issue and I found a place on the internet that sell a kit which allows you to make a modification yourself so I can have heat and air as needed.
First, do you know a cheaper way to repair or replace the blend door? Second, what do you think about the kit - it says a 'shade tree' mechanic can do it. I don't know what that means.
Tonya